Does Polyester Fabric Fray When Cut? (Sewing or Tape)

Polyester is a synthetic fabric often used in clothing, upholstery, and other textiles. It is known for its durability and resistance to wrinkles.

One common question about polyester is whether or not it frays when it is cut. And yes, it does fray, depending on the type and how it’s woven.

polyester fray

This blog post will answer that question and provide tips on preventing fraying when working with the fabric.

About Polyester

What is polyester? It is a synthetic fabric made from petroleum-based chemicals. It was first developed in the 1940s and has since become one of the most popular fabrics in the world, particularly for clothing.

Polyester’s durability and wrinkle resistance make it a desirable choice for many garment manufacturers.

Does Polyester Fray When Cut?

Yes. If it is woven polyester, you can expect to see fraying as you cut.

What is Fraying?

Fraying is when the threads that make up your fabric come undone and unravel.

It can happen when you’re sewing, from snagging on objects like jewelry or furniture, or from wear and tear over time.

Once the fibers start to unravel, they can quickly turn into actual holes in the fabric.

The Fraying

fabric frayed edge
Fabric with frayed edges. Credit: canva

Some types of polyester are more likely to fray than others. And if the fabric is tightly woven, it’s less likely to fray than if it’s loosely woven.

So if you’re looking for a fabric that doesn’t fray, you might want to consider something else.

But if you’re set on using polyester, do your research so you can choose a type that’s less likely to fray.

How to Avoid Fraying

Polyester is a durable fabric that doesn’t fray easily. However, if you’re not careful when cutting it, you can end up with frayed edges.

Use sharp scissors.

The sharper your scissors, the cleaner your cut will be. Make sure that whatever you’re using is sharp enough to get a clean cut.

Cut slowly and carefully.

Don’t rush when cutting polyester fabric. Take your time and make sure that each cut is clean and straight. Otherwise, you run the risk of fraying the fabric. 

Use pinking shears.

Pinking shears are scissors that have teeth along the blade. These teeth help prevent fraying by creating a zig-zag pattern along the edge of the fabric.

Seal the edges with fray check.

Use bias tape or binding tape.

You can find these tapes at most craft stores or online retailers specializing in sewing supplies. 

Serge the edges of the fabric.

A serger is a sewing machine that sews over the raw edges of the fabric to help prevent fraying.

Use heat-sealed hem tape.

Heat-sealed hem tape uses heat to bond two pieces of fabric together. This creates a strong bond that helps prevent fraying.

You can find this type of tape at most craft stores or online retailers specializing in sewing supplies. 

Use fusible interfacing.

Fusible interfacing is an adhesive material that bonds two pieces of fabric together. You can find fusible interfacing at most craft stores or online retailers specializing in sewing supplies. 


What fabric does not fray when cut?

Nonwoven materials, as a rule, do not fray. That is because they do not have woven or knitted fibers that can unravel.

Examples of nonwoven fabrics include felt, fleece and leather.

Is polyester easily ripped?

No. Some types are more durable and less likely to rip than others.

Does Polyester Fabric Fray When Cut Sewing or Tape generated pin 39319 1
pinit fg en round red 32
Was this article helpful?